Steel cord conveyor belts are crucial in production lines, but due to their harsh working environment, heavy loads, long operating time, and high damage rate, if the damaged conveyor belts are not replaced in time, it may lead to belt breakage accidents, resulting in huge economic losses.

 

 

Conveyor belt breakage accident at a steel company

 

During the production process of a steel company, the conveyor belt joint was displaced, causing the conveyor belt to deviate and tear, resulting in shutdown for several days and great loss.

 

Conveyor belt accident at a mine

 

During the underground ore transportation process at a mine in Shanxi, the steel rope core of the conveyor belt broke, causing the belt break suddenly, resulting in a 26-hour production interruption and great economic losses.

  

 

Causes of these accidents:

 

1. The steele core conveyor belt has insufficient strength, severe rust, displacement at the joints, and the broken core is not discovered in time, which leads to the breakage of the conveyor belt.

 

2. Many companies do not have adequate daily maintenance measures, and lack efficient and sophisticated detection technology, making it difficult to detect and repair potential defects in time.

 

Therefore, improving the reliability of conveyor belt transportation, scientifically predicting the deterioration trend of conveyor belts, and accurately assessing the service life of conveyor belts are of great significance to ensuring the safety and reliable operation of conveyor belt equipment.          

 

Strengthen conveyor belt safety management/accident prevention:

 

Luoyang TST Flaw Detection Technology Co., Ltd. has strong R&D capabilities and continuously promotes industry progress through continuous innovation.

 

TST’s multi-modal fusion AI intelligent safety monitoring platform for conveyor belts uses AI visual image flaw detection + full magnetic detection mode to perform multiple simultaneous inspections on conveyor belts, building an indestructible line of defense for the safe production of major enterprises, helping enterprises to operate efficiently and ensure safety.     

 

While ensuring the continuity of normal production, TST conveyor belt monitoring system can realize comprehensive and uninterrupted monitoring of the safe service status of the conveyor belt.

 

TST conveyor belt monitoring system uses advanced predictive analysis technology to scientifically predict the potential deterioration trend of conveyor belt performance, effectively delay the premature scrapping of equipment, and bring the dual benefits of cost reduction and efficiency improvement to the enterprise.        

 

TST conveyor belt monitoring system can accurately capture the tiny displacement of the conveyor belt steel core joints, hidden bulges, foreign matter intrusion, signs of deviation, and even complex conditions such as longitudinal tearing, transverse belt breakage, minor internal damage to the steel core and surface wear, ensuring that every detail is under control.     

 

TST conveyor belt monitoring system can also realize one-button start and stop detection, comprehensive fault display, fault reset, damage alarm, real-time operation status display and other functions for each conveyor belt during operation, realizing 365 days * 24 hours unattended detection.

 

 

By archiving data, it helps enterprises establish a long-term real-time detection mechanism for conveyor belts, providing a scientific basis for the intelligent management of smart mines. 

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